Industrial Utility Efficiency    

Cooling Controls

Chrysler’s Technology Center (CTC), located in Auburn Hills, MI, is home to some fourteen thousand employees responsible for keeping the automotive giant in motion. Completed in 1991, the complex is essentially a small city, encompassing 5.3 million square feet situated on over 500 acres. In addition to corporate offices, the facility houses a full laboratory level of various wind tunnels with thermal testing capabilities, a 1.8-mile evaluation road, a noise/vibration facility, an electromagnetic compatibility center, an environmental test center (able to create rain, snow and extreme temperatures), and a pilot production plant.
Manufacturers are under continual pressure to control costs without affecting operations or worker comfort and safety. Because energy ranks as one of the largest operating expenses, improving energy efficiency of mechanical cooling systems is one of the best ways to reduce operating costs. In a typical water-cooled chiller plant, the chiller itself accounts for most of the energy consumption. That’s why improving chiller efficiency is critical to controlling operating costs.
Frigel introduced intelligent process cooling to the industry at Process Expo in September 2015. Intelligent process cooling describes an approach to cooling in beverage production and packaging that moves beyond evaporative cooling towers and the use of traditional central chiller systems that rely on ammonia as a refrigerant. Unlike traditional methods, it intelligently matches process cooling systems to individual cooling loads without an evaporative process or the use of ammonia to gain verifiably better results in energy efficiency, water use, and safety.
Pepco Energy Services’ (PES) Midtown Thermal Control Center (MTCC) in Atlantic City, New Jersey, sells chilled water and steam to multiple Atlantic City casinos, Boardwalk Hall and Pier Shops. PES is also responsible for stand-alone remote heating and cooling plants for the Atlantic City’s major casino’s as well as the Atlantic City Convention Center including its 2.4 Mw solar array.
Visitors to the Frigel booth W7991 at NPE 2015 will get a close look at the world’s most efficient and sustainable plastics process cooling system – now more adaptable to meet plastics processors’ specific needs. Among the latest Frigel innovations on display will be the new 3PR Intelligent Control System, which provides processors with even easier and more precise control over their Frigel cooling systems. Featuring a unique 7", full-color touch screen interface, 3PR allows processors to achieve better closed-loop process cooling system accuracy with more data points at their fingertips.