Cooling Towers

This article shares updates to CTI standards and acceptance test codes, synopsizes the event’s educational curriculum, shares perspectives and highlights firms attending this year’s annual conference for manufacturers, owner-operators and suppliers of heat rejection equipment.

The event gathered a record number of cooling system providers exhibit, a fact appreciated by the many cooling reps in attendance. “It’s been beneficial,” said Spencer Kaufman, Sales Engineer, Midwest Machinery. “There are decision-makers and people here who do a lot of design work, not only in our market but all across the country. The conversations we’ve been having have been very deep – often up to 15 minutes. The quality of the conversations has been really good.”  

In this article: Cooling for High-Speed Injection Plastic Molding Free Cooling Results in Massive Energy Savings Heat Treating Processes Require Cooling to Prevent Furnace Overheating Food Processing Cooling Needs Vary by the Specific Process Chemical Plants Need Ultra-Cold Conditions

Across industries, operators are adopting cooling tower direct drive (CTDD) motor technology. In particular, permanent magnet (PM) direct drive motors are delivering measurable improvements in efficiency, cleanliness and maintenance reduction. The change is more than a component swap; it represents a new approach to cooling tower design that reduces operating costs, supports environmental goals and improves reliability. 

The CHS oil refinery in McPherson, KS, is a 550-acre facility that processes 100,000 barrels of crude oil per day, consisting of an even mix of sweet crude oil and sour crude oil. Crude is brought in through pipelines and fractionated into gasoline, diesel and a few other products. The refinery also houses a sulfur plant where it produces a liquid agricultural fertilizer called ATS or ammonium thiosulfate, which uses sulfur removed primarily through a process called hydrotreating. 

This article breaks down the most critical codes affecting cooling towers, closed-circuit coolers, evaporative condensers and related equipment, explaining why they matter to the professionals responsible for selecting, installing and maintaining them.

“ASHRAE Guideline 36 is basically a high-performance sequence of operations for large buildings, such as large manufacturing plants, hospitals and hotels. The core concept is to have our load dictate what we do, not the other way around.” — Keith Earhart.

This article starts with the fundamentals: a review of bacteria, bacteria test methods and the mechanism of biofilm formation. The second part includes operating protocols, biofilm monitoring methods and Legionella risks.

The Cordia Minneapolis district energy system has evolved since it first went online in 1972 to include one main plant and nine satellite plants providing heating and cooling to over 100 buildings. Those buildings are some of the biggest in the state, including the homes of three professional sports teams (U.S. Bank Stadium, Target Field and Target Center), the Minneapolis Convention Center, the Minnesota Star Tribune printing plant and Augsburg University. The steam and hot water system includes 39,000 feet of piping. The chilled water system includes 24,900 feet of piping and has a cooling capacity of 37,550 tons.

The firm corrected issues with how its customer treated and recirculated its cooled water, adding chemical treatment equipment the plant could use in the future. Treating water is an important parts of maintaining a healthy cooling system. During the firm’s initial evaluation, it was evident the existing equipment had seen the effects of a lack of water treatment while the production line was not in use.