Fluid Coolers

Field-erected evaporative “wet” cooling towers, combined with heat exchangers, are an economical and efficient method to dissipate large heat loads at oil and gas refineries and chemical processing plants – as long as they’re free of harmful debris. Yet many cooling towers at these facilities are highly susceptible to poor performance and costly downtime due to problems associated with debris buildup and potential for debris to pass by traditional stationary water screens during the cleaning process, clogging heat exchangers.

Compressed air systems are present in almost all industrial processes and facilities. They have been correctly identified as an area of opportunity to reduce electrical (kW) energy costs through measures like reducing compressed air leaks and identifying artificial demand and inappropriate uses. Water-cooled air compressors can also be significant consumers of water and reducing these costs can represent a second area of opportunity.
This article reviews two major processes in paper mills: compressed air quality and air compressor cooling.  The central air compressor room was expanded and relocated at the largest privately owned paper mill in Canada.  The compressor space was required by a plant expansion, which would occupy the original compressor space for increased production.