System Assessments

Have you ever woken in the middle of the night in a cold sweat wondering if your plant is using more energy than it should, putting you at a disadvantage as compared to your competition? Even if your energy monitoring or energy management system is in place you may not have the required insight to improve your performance and keep you competitive.

The ComEd® Energy Efficiency Program offers incentives to help facilities save money by improving the efficiency of their equipment. Industries can receive standard cash incentives for common energy efficiency improvements or custom cash incentives for making improvements not included in the standard program.
An airside economizer is typically used on a packaged rooftop or tied to an indoor AHU, allowing filtered outside air into the space when outdoor temperatures drop below 55°F (12 °C) (the common supply air temperature of indoor spaces) thus alleviating the need for the refrigeration cycle to be running. Interior space is being cooled yet the refrigeration system is not running, hence the name Free Cooling.
Commercial buildings in the United States will be looking to replace centrifugal chillers as many are near or past their median replacement life of 25 years. This becomes apparent when you consider nearly half of all commercial buildings were constructed before 1980 according to data from the U.S. Energy Information Administration. The same can be said of buildings on American college campuses, which according to the same data, more than half of which were built before 1990. Bottom line — if you’re a commercial building owner or a facility manager/director in the United States, you may need to replace a chiller.
The Institute for Bioscience and Biotechnology Research (IBBR) connects scientists from the University of Maryland, the National Institute of Standards and Technology, and industry to find solutions to major scientific and medical challenges. With one of the nation’s largest collections of high-resolution instruments, they look inside cells and manipulate molecules. IBBR researchers have figured out the molecular structure of proteins, unraveled the protein interactions involved in autoimmune disorders and discovered possible countermeasures for antibiotic resistance.
This article contains pieces from an audit report developed for a fish processing plant located in Yangon, Myanmar. It is located in the Thinbawgin Ward of Dawbon Township in Yangon, Myanmar.  The objective is to show factories the information they may want to have gathered on their refrigeration systems and supporting cooling systems.
HVAC systems can consume thirty percent (30%) of the total building energy needed in library, student union and classroom facilities.  In laboratory and research facilities, the HVAC energy consumption can be up to sixty percent (60%). When one considers the data of traditional airside Energy Conservation Measures (ECMs), simple paybacks range from low-cost, quick paybacks to capital-intensive long paybacks. The ECMs range from simple strategies, such as night setback and/or supply air reset, to full air handler replacement or variable air volume from constant volume conversion. However, few ECMs deliver more than thirty-five percent (35%) savings for the entire university campus.
Manufacturers are under continual pressure to control costs without affecting operations or worker comfort and safety. Because energy ranks as one of the largest operating expenses, improving energy efficiency of mechanical cooling systems is one of the best ways to reduce operating costs. In a typical water-cooled chiller plant, the chiller itself accounts for most of the energy consumption. That’s why improving chiller efficiency is critical to controlling operating costs.
If you enjoy the occasional beverage from an aluminum can, there’s a decent chance the can was made by Ball Corporation, a container manufacturing giant with facilities across the world. The company’s facility in Saratoga Springs, New York, services beverage companies throughout the northeastern United States. The plant operates four production lines producing millions of aluminum cans per day.
A manufacturing site’s central utility plant (CUP) provides 24/7 cooling for critical R&D laboratories, critical manufacturing processes, data centers and office space. Over a period of several years, campus growth had significantly increased facility energy consumption, raising costs dramatically. Simultaneously, the host state enacted a legislation to deregulate utilities, a move potentially doubling the cost of electricity.
Hydronic balancing in industrial heating and cooling systems is an often overlooked final step in startup and commissioning of new and modified hydronic systems.  Insisting on a complete system balance upon startup of a new or modified system is an inexpensive insurance policy for any design engineer or installation contractor to protect their reputation against a system that is not performing to design conditions.  There are several methods of hydronic system balancing utilized in commercial and hospitality buildings, however, they are rarely found in the manufacturing and industrial environments.